How Long Do Ford Diesel Engines Last?

Ford diesel engines may travel beyond 500,000 miles when operated properly. Ford gas engines will almost certainly need to be rebuilt after 200,000 miles.

How many miles will a Powerstroke diesel last?

When driven in high towing or hauling capacity, diesel fuel trucks like the Powerstroke, Cummins, and Duramax generally survive well past 100,000 miles. Diesel pickup trucks with 201,000 and 300,000 miles have had a high resale value for many years.

What is the average life of a diesel engine?

For a variety of reasons, a diesel engine may be appealing to you if you’re searching for a tough, dependable vehicle. Diesel engines are engineering marvels that are recognized as some of the most dependable and long-lasting vehicles available. The longevity, endurance, and reliability of diesel engines can be attributed to three factors:

  • A diesel engine’s overall design—gear-driven, better lubrication, and less wear
  • For heavy-duty performance, diesel engines are manufactured with larger and stronger components.

You might be wondering how long a diesel engine lasts. A gasoline-powered car may normally go 200,000 miles before requiring a major maintenance or being replaced with a new vehicle. Maintenance engines, on the other hand, can run for 1,000,000-1,500,000 miles before requiring serious diesel repairs. A diesel engine can last for 30 years or longer if properly maintained.

What are some of the advantages of a diesel engine? There are several factors that contribute to reducing the cost of diesel repairs, including:

  • Diesel, which has the viscosity of light oil, is a far better lubricant than gasoline.
  • Diesel engines produce fewer emissions and corrosive chemicals due to their powerful fuel injection system and increased torque.

Are Ford diesel engines reliable?

The 6.7L Power Stroke diesel engines from Ford are strong engines that are exceptionally durable and reliable, with only a few difficulties. The 6.7L Power stroke no longer relies on four bolts per cylinder to hold down the cylinder heads, which is a significant increase in terms of reliability. Each cylinder now has six bolts. This will lessen the chances of a blown head gasket and coolant/oil inside the cylinder due to head bolt stretch and head gasket failure.

The most serious issue that the 6.7 Power Stroke can face is turbocharger failure. Engines with a rather sophisticated turbocharger with ceramic bearings (the small GT32 SST) were prone to premature failure in the early years of manufacturing. The most recent engines have a different turbocharger assembly with more reliable steel ball bearings on the turbo shaft. So far, most turbo failures have been documented on 2011 and 2012 models.

Glow plugs on 2011 engines were weak, and they might easily fall off, causing major engine damage inside the cylinders. It’s OK to replace them with the most recent versions. There are also concerns with soot fouling on the EGR cooler and EGR valve, as well as problems with the EGR temperature sensor and plugged DPF filters. Coolant leaks are possible around the turbocharger and from the cooling system’s primary radiator.

The 6.7 Power Stroke engine has proven to be a fairly reliable engine in general. Regular oil changes and the use of high-quality motor oil that meets Ford’s lubricity criteria for this diesel engine are critical. The engine will survive hundreds of thousands of miles if properly maintained.

How many miles does a 6.7 Powerstroke last?

After years of development, the 6.7L Power Stroke has demonstrated that it can easily surpass the 200,000-mile milestone with minimal maintenance. There’s no reason this engine can’t go 300,000 or even 400,000 miles if you follow Ford’s recommended service intervals. It’s also important to ensure that the CP4.2 high-pressure fuel pump is always fed high-quality fuel that’s free of air and impurities, and that both fuel filters are replaced at or before the recommended frequency. The most significant impediment to a 6.7L owner’s pursuit of high mileage is emissions system failure. Forced repairs to EGR valves, EGR coolers, DPF and/or SCR systems, and numerous sensors throughout the emissions-control systems can range from minor to catastrophic. There are numerous stories of this engine holding out in difficult situations, such as Texas oil fields, cross-country hot-shotters, and pipelines across North America, just like the 7.3L.

Is Powerstroke better than Cummins?

Although most diesel aficionados seem to agree that the Cummins Turbo Diesel is the more reliable engine, Ford pickups last longer and are more reliable than Ram pickups. The following are the most serious issues with these two engines:

On trucks with the CTD that do a lot of towing, the exhaust manifold issue with shrinking and cracking is most common.

The Powerstroke Diesel turbocharger issue primarily affects tuned engines, as the increased horsepower and torque causes the turbo’s ball bearings to wear out.

What Powerstroke to avoid?

The 6.0L Powerstroke is a well-known engine. Because of the engine’s poor performance, Ford and Powerstroke’s parent company, Navistar, were involved in a lengthy court dispute. Ford said Navistar produced a faulty engine. Ford has ignored unsatisfactory test results for the 6.0L Powerstroke, which could have prevented post-production issues, according to evidence.

As the Powerstroke suffered catastrophic failures, expensive engine replacement warranty claims flooded in. The cab of the vehicle had to be removed for the majority of these repairs. Because to this engine, many owners have lost faith in the brand. A series of recalls affecting this notoriously problematic truck are listed by Consumer Reports.

Do diesel engines really last longer?

A gas engine would have reached the end of its life 20 years ago at about 100,000 miles, but today’s engines are constantly making another trip around the odometer. However, while gasoline engines can now reach 200,000 miles and beyond, diesel engines can also reach 500,000 miles and beyond. The following are three reasons why diesel engines survive longer than gasoline engines:

THE DESIGN OF A DIESEL ENGINE

We’ve all learned the hard way that larger isn’t necessarily better. Diesel engines, on the other hand, are designed to endure longer than their gasoline equivalents. Compression ratios and cylinder pressures are higher in diesel engines than in gasoline engines. Diesel engines are designed with these factors in mind. Their crankshaft and camshaft are larger, necessitating larger bearings and stronger main and rod bolts. Increased clearance from larger crankshafts and camshafts provides for greater oil flow. Better engine lubrication means reduced engine wear, which extends the engine’s life.

Other significant design features of the diesel engine contribute to its durability, including:

  • Most diesel engines feature a gear-driven construction, which means you won’t have to worry about timing belt issues. This also saves money on costly maintenance because the timing belt does not need to be replaced.
  • Piston cooling jet – Piston cooling jets spray engine oil on the bottom of your pistons in diesel engines. This engine oil spray protects pistons from premature wear by keeping them properly lubricated, which lowers friction and keeps them cool.
  • There are no spark plugs in diesel engines, so the gasoline burns more slowly. Because of the slower burn, there is less stress and more torque, which is essential for diesel engine efficiency.

Diesel Fuel

The fuel that diesel engines burn is another reason they survive longer than gasoline engines. Diesel fuel is a form of distillate fuel made primarily from crude oil, which allows diesel engines to wear their cylinders out more slowly than gasoline engines. This adds diesel fuel lubricating qualities, extending the engine’s total lifespan. On the contrary, gasoline is mostly composed of aromatic hydrocarbons, which function similarly to harsh and corrosive solvents. This lack of lubricity causes your engine’s components to wear out prematurely. Diesel engines have lower exhaust gas temperatures (EGTs), which contributes to their increased lifetime. Despite the fact that diesel fuel has 139,000 British thermal units (BTUs) compared to 115,000 BTUs for gasoline, the principles of thermodynamics dictate that the higher compression ratio diesel engine’s expansion rate actually cools the exhaust gases faster. The first flame front is cooler due to the lower auto-ignition temperature of roughly 410°F for diesel fuel compared to 495°F for gasoline. Diesel engines also have a substantially lower air-to-fuel ratio, ranging from 25:1 to 70:1, compared to 12:1 to 16:1 for gasoline engines. EGTs are cooled by a lower air-to-fuel ratio. In addition, gasoline burns more faster than diesel fuel. Because of the slower laminar speed of the flame during combustion in diesel engines, there is less shock to the rotating assembly, which adds to their durability.

Lower RPMs

The third factor that determines how long a diesel engine lasts is its operating efficiency. In comparison to a gas engine, diesel engines have lower revolutions per minute (RPMs) and produce more torque. The ability to create the same power at lower revolutions implies less wear on your pistons, rings, cylinder walls, bearings, valves, and guides, extending the life of your engine. When diesel engines are not in use for long periods of time, they are usually left running. The regular cycling of turning the engine on and off saves wear compared to a gasoline engine since a major percentage of wear occurs at starting. It also decreases heat cycles and maintains stable operational temperatures.

Expert Spotlight:

PSP Diesel in South Houston, TX, is known for their 6.0L Ford Powerstroke builds, and Stephen Peters has this to say about why diesel engines survive longer:

“Diesel users often use their engines for far more than what they were designed for. In contrast to the conventional start/stop patterns of a gasoline engine, this is typically done to generate maximum torque and run for longer periods of time during the day. They aren’t exposed to abrupt starts and stops. One of the most abrasive actions on a motor is starting it. While idling your engine is not good for its longevity, that is exactly what the majority of these trucks are doing. They run long hours and are worked very hard because they are started at the beginning of the day and shut off at the end, but that is their job.”

Peters continues, “Diesel engines are simply intended to be more durable. For example, the blocks are larger, the walls are thicker, and the pistons are larger. And, even with the extra weight, let alone the tight tolerances in the rings to avoid blow-by, the design was created with lubrication in mind, reducing friction and damage to the rubbing parts.”

Is 100k miles alot for a diesel?

Of course, there are exceptions to every rule, but these vehicles aren’t worth the risk. If you absolutely must have a high-mileage vehicle, go for the petrol model with the largest engine.

A smaller engine will be pushed to 90% of its capacity under the same driving conditions, whereas a larger engine will cruise at 70%. Less stress equals fewer repairs.

“Is automobile age or miles more important?” I’m regularly questioned when it comes to older vehicles. When compared to a newer car, an older car always wins – which makes obvious when you think about it…

Which diesel engine lasts longest?

Because diesel pickup trucks have more durable engines that can sustain greater compression ratios, they often obtain better economy than gas trucks. Powerstroke, Cummins, and Duramax diesel vehicles often last well beyond 100,000 miles, even when used frequently for towing and hauling. As a result, diesel pickups with 200,000 or even 300,000 kilometers sometimes attract high resale values on the secondhand truck market. Drivers shopping for a used diesel pickup understand that a truck’s life isn’t over just because it has a lot of miles on it.

With modern trucks surviving longer than ever before, it’s not uncommon to come across gas trucks with 200,000-mile lifespans. Diesel trucks, on the other hand, can exceed that limit. Diesel pickup trucks may easily last 500,000 miles or more. It isn’t simply their engines that are more durable. Because diesel engines are heavier than gas engines, diesel vehicle hulls are designed and constructed to be more durable.

Not all high-mileage diesel trucks are created equal, much like other cars. For example, a diesel truck that has been used extensively for towing and transporting large loads for 100,000 miles may require serious repairs, whereas a diesel pickup that has been rarely used and has 200,000 miles on the clock may still have years of trouble-free life ahead of it. However, it’s also crucial to know that the life expectancy of a diesel vehicle is determined by a variety of other elements outside the odometer reading, such as:

For example, a 200,000-mile diesel pickup with only one or two owners and strong maintenance records is likely to be a better investment than a 100,000-mile vehicle with four owners and few records.

The general condition and appearance of the truck are also significant. A truck with a well-kept exterior and interior is likely to have had its mechanical components well-kept as well.

Duramax is a brand of diesel engine found in GMC and Chevy vehicles manufactured by General Motors. What constitutes excessive mileage for these engines is a matter of debate. Some owners consider 100,000 miles to be excessive mileage for Chevy diesel trucks, while others believe that anything less than 350,000 should be considered high mileage. A poorly maintained engine might swiftly deteriorate before reaching 100,000 miles, whereas a well-kept Duramax pickup truck should last 400,000 to 500,000 miles.

Cummins engines can be found in Dodge diesel trucks and Ram diesel trucks. Cummins diesel engines, like the Duramax, are designed to last a long time. On a Cummins diesel, 350,000 to 500,000 kilometers is normally considered high mileage. Of course, this is dependent on how well the engine is maintained.

Although maintaining the engine is crucial, some diesel pickup drivers believe it is even more important to keep the truck alive around the engine because the truck itself is less likely to last more than 500,000 miles, even if the diesel engine is well-maintained.

The Powerstroke engine, like the Duramax and Cummins engines, is found in Ford trucks and can last up to 500,000 kilometers. However, similar with the Duramax and Cummins engines, a Powerstroke engine with 350,000 to 500,000 miles on the clock is considered high mileage. The key to gaining the most miles is to keep the truck and engine in good shape. Ford vehicles are the most popular truck brand in the United States, and they’re regarded for their overall dependability.

Purchasing a diesel pickup truck with at least 250,000 kilometers could be a good deal. Diesel pickups are more expensive than their gasoline counterparts when new, so buying one used might save you a lot of money. When purchasing a used diesel truck, keep the following in mind:

Oil leaks are common in high-mileage engines, but they aren’t always cause for concern. It’s not uncommon to have small leaks around gaskets and seals. A little oil seepage around the front and rear main seals, for example, isn’t all that concerning and is even expected. Oil that is more densely coated around a seal or gasket, on the other hand, may raise suspicion. It depends on how much oil is smeared across the surface. To put it another way, while having no oil leak is definitely better, a tiny oil leak on a high-mileage diesel engine shouldn’t necessarily be a deal breaker.

When purchasing an older diesel truck with a mechanical injection system, it’s a good idea to start a diesel fuel additive routine. Long-term running without supplemental lubrication of one of these older diesel engines can result in early injection pump failure. A fuel additive, on the other hand, can improve modern diesel engines. Additives can help any diesel engine, whether it’s a high-mileage or not, get better gas mileage.

Distinct trucks and engines, like any other vehicle, have different challenges. Buying an engine model that appears to have the fewest difficulties may be irrelevant if the truck it’s in has issues. It’s also crucial to look into the individual truck’s troubles, in addition to the engine’s concerns. Maintenance records can be extremely useful in this situation.

For example, the water pump on a particular truck may fail every 100,000 miles or so. Even if a truck has 300,000 miles on it, if the water pump hasn’t been updated in 150,000 miles, you could be looking at expensive repairs.

On a high-mileage diesel truck, it’s never too late to switch to synthetic engine and gear oil. The following are some of the advantages of synthetic oil:

Heat, repetitive mechanical pressures, and chemical breakdown from fuel dilution are the major enemies of oil stability. All of these forces are more prone to higher-mileage engines. Synthetic oil can help a high-mileage diesel engine last longer and run more efficiently.

Synthetic oils, in the end, minimize friction better than traditional lubricants. Friction can increase as diesel parts wear out in high-mileage engines. More friction equals more heat, which accelerates the deterioration of oil and diesel truck parts.

To summarize, there is no single number that defines what constitutes high mileage for a diesel pickup truck; however, anything beyond 500,000 is commonly considered excessive mileage. However, remember that there are many more factors to consider when purchasing a used diesel pickup than mileage. A well-maintained, high-mileage Powerstroke, Cummins, or Duramax diesel pickup truck is almost always a better option than a poorly-maintained, heavily-used diesel pickup truck with lower mileage.

What Ford diesel engine is the best?

“The critical factors for any diesel engine surviving forever are robust, iron parts, conservative power, and low engine speed—and if a 7.3L has been carefully maintained its whole life, 400,000 to 500,000 miles is nearly certain.”